A metal detector is a device which responds to metal that may not be readily apparent. The simplest form of a metal detector consists of an oscillator producing an alternating current that passes through a coil producing an alternating magnetic field. If a piece of electrically conductive metal is close to the coil, eddy currents will be induced in the metal, and this produces an alternating magnetic field of its own. If another coil is used to measure the magnetic field (acting as a magnetometer), the change in the magnetic field due to the metallic object can be detected. The first industrial metal detectors were developed in the 1960s and were used extensively for mining and other industrial applications. Uses include de-mining (the detection of land mines), the detection of weapons such as knives and guns, especially in airport security, geophysical prospecting, archaeology and treasure hunting. Metal detectors are also used to detect foreign bodies in food, and in the construction industry to detect steel reinforcing bars in concrete andpipes and wires buried in walls and floors.
The basic principle of operation for the common industrial metal detector is based on a 3 coil design. This design utilizes an AM (amplitude modulated) transmitting coil and two receiving coils one on either side of the transmitter. The design and physical configuration of the receiving coils are instrumental in the ability to detect very small metal contaminates of 1mm or smaller. Today modern metal detectors continue to utilize this configuration for the detection of tramp metal. The coil configuration is such that it creates an opening whereby the product (food, plastics, pharmaceuticals, etc.) passes through the coils. This opening or aperture allows the product to enter and exit through the three coil system producing an equal but mirrored signal on the two receiving coils. The resulting signals are summed together effectively nullifying each other. When a metal contaminant is introduced into the product an unequal disturbance is created. This then creates a very small electronic signal that is amplified through special electronics. The amplification produced then signals a mechanical device mounted to the conveyor system to remove the contaminated product from the production line. This process is completely automated and allows manufacturing to operateuninterrupted.
How Metal Detectors Work
Mention the words metal detector and you'll get completely different reactions from different people. For instance, some people think of combing a beach in search of coins or buried treasure. Other people think of airport security, or the handheld scanners at a concert or sporting event. The fact is that all of these scenarios are valid. Metal-detector technology is a huge part of our lives, with a range of uses that spans from leisure to work to safety. The metal detectors in airports, office buildings, schools, government agencies and prisons help ensure that no one is bringing a weapon onto the premises. Consumer-oriented metal detectors provide millions of people around the world with an opportunity to discover hidden treasures (along with lots of junk). In this article, you'll learn about metal detectors and the various technologies they use. Our focus will be on consumer metal detectors, but most of the information also applies to mounted detection systems, like the ones used in airports, as well as handheld security scanners.