information About Strain gauge

A strain gauge (also strain gage) is a device used to measure the strain of an object. Invented by Edward E. Simmons and Arthur C. Ruge in 1938, the most common type of strain gauge consists of an insulating flexible backing which supports a metallic foil pattern. The gauge is attached to the object by a suitable adhesive, such as cyanoacrylate.As the object is deformed, the foil is deformed, causing its electrical resistance to change. This resistance change, usually measured using a Wheatstone bridge, is related to the strain by the quantity known as the gauge factor


Physical operation

A strain gauge takes advantage of the physical property of electrical conductance and its dependence on the conductor's geometry. When an electrical conductor is stretched within the limits of its elasticity such that it does not break or permanently deform, it will become narrower and longer, changes that increase its electrical resistance end-to-end. Conversely, when a conductor is compressed such that it does not buckle, it will broaden and shorten, changes that decrease its electrical resistance end-to-end. From the measured electrical resistance of the strain gauge, the amount of applied stress may be inferred. A typical strain gauge arranges a long, thin conductive strip in a zig-zag pattern of parallel lines such that a small amount of stress in the direction of the orientation of the parallel lines results in a multiplicatively larger strain over the effective length of the conductor—and hence a multiplicatively larger change in resistance—than would be observed with a single straight-line conductive wire. Strain gauges measure only local deformations and can be manufactured small enough to allow a "finite element" like analysis of the stresses to which the specimen is subject. This can be positively used in fatigue studies of materials.

Other gauge types

For measurements of small strain, semiconductor strain gauges, so called piezoresistors, are often preferred over foil gauges. A semiconductor gauge usually has a larger gauge factor than a foil gauge. Semiconductor gauges tend to be more expensive, more sensitive to temperature changes, and are more fragile than foil gauges. In biological measurements, especially blood flow / tissue swelling, a variant called mercury-in-rubber strain gauge is used. This kind of strain gauge consists of a small amount of liquid mercury enclosed in a small rubber tube, which is applied around e.g., a toe or leg. Swelling of the body part results in stretching of the tube, making it both longer and thinner, which increases electrical resistance. Fiber optic sensing can be employed to measure strain along an optical fiber. Measurements can be distributed along the fiber, or taken at predetermined points on the fiber. The 2010 America's Cup boats Alinghi 5 and USA-17 both employ embedded sensors of this type . Capacitive strain gauges use a variable capacitor to indicate the level of mechanical deformation. Vibrating wire strain gauges are used in Geotechnical and Civil Engineering applications. The gauge consists of a vibrating, tensioned wire. The strain is calculated by measuring the resonant frequency of the wire (an increase in tension increases the resonant frequency).

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20th Jan 2015

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